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Aluminum Pressure Die Castings

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Overview

Aluminum pressure die casting is a highly efficient and versatile manufacturing process for producing complex metal components, specifically using aluminum alloys. This process involves the use of molds (dies) to shape and create parts through the application of high pressure. Here's an overview of the key aspects of aluminum pressure die casting.

Key Aspects

  • Die Design and Fabrication: The process begins with meticulous die design and fabrication. These dies are typically made of high-quality steel and engineered to specifications. They consist of a stationary and movable half to create the desired part shape.
  • Molten Metal Injection: Molten aluminum is injected into the die cavity at high pressure. This ensures that the metal fills the mold completely, taking on the precise shape of the die.
  • Quality Control: Stringent quality control measures inspect the cast part. Visual inspections, precise measurements, and various testing methods ensure that the part meets the required standards and specifications.

Facilities

  • High-Pressure Die Casting (HPDC)
  • Low-Pressure Die Casting
  • Gravity Die Casting 
  • Precision Machining
  • Assemblies & Modules
120 tonn High Pressure Die Casting M/C
180 tonn High-Pressure Die Casting M/C
Electrical Resistance Heating Furnance
Aluminium_pressure_die_casting
120 tonn High Pressure Die Casting M/C
Electrical Resistance Heating Furnance
Aluminum Pressure Die Castings

Aluminum Pressure Die Castings

Aluminum pressure die castings is a manufacturing process that uses high-pressure injection of molten aluminum into precision-engineered molds to create complex and lightweight metal parts.

Aluminum Pressure Die Castings

 Aluminium Gravity Die Castings

Aluminium Gravity Die Castings

Aluminum gravity die castings, also known as permanent mold castings, is a metal casting process where molten aluminum is poured into a reusable steel mold. This method produces durable and high-quality aluminum parts with excellent dimensional accuracy, making it suitable for various industries, including automotive and industrial applications.

Aluminium Gravity Die Castings

Die/Tool Making

Die/Tool Making


Die/tool making is the process of designing, manufacturing, and maintaining specialized tools, molds, or dies used in various industrial manufacturing processes. These tools are crucial for shaping, cutting, or forming materials like metal, plastic, or composites with precision and consistency. Die/tool makers employ advanced engineering and machining techniques to create these custom tools, ensuring they meet exact specifications and quality standards.

Die/Tool Making

Machining workshop

Machining workshop

A machining workshop is a specialized facility equipped with various machine tools and equipment designed for cutting, shaping, and finishing raw materials, often metals or plastics. Highly skilled machinists operate these machines to create precise, custom components and parts for various industries.

Machining workshop

Finishing Workshop

Finishing Workshop

A finishing workshop is a dedicated facility where the final touches are applied to products or components, enhancing their appearance, durability, and functionality. This workshop specializes in processes such as painting, coating, polishing, sanding, or assembly, depending on the specific requirements of the project.

Finishing Workshop

Anodizing workshop

Anodizing workshop

An anodizing workshop is a specialized facility that focuses on the anodization process, a surface treatment method primarily used for metal materials, especially aluminum. Anodizing involves electrochemically converting the outer layer of the metal into a protective, corrosion-resistant, and often decorative oxide coating.

Anodizing workshop

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120 tonn High Pressure Die Casting M/C

120 tonn High Pressure Die Casting M/C

Suited for producing medium to large-sized metal components.
Works with a range of metal materials, such as aluminum and zinc.
Injects molten metal under high pressure into the die cavity.
Applicable across various industries for diverse component production.
180 tonn High-Pressure Die Casting MC

180 tonn High-Pressure Die Casting M/C

Applicable in various industries for a variety of components.
Provides high precision and detailed castings.
Compatible with a range of metal alloys.
Applies a 180-tonne force to secure the mold during casting.
Electrical Resistance Heating Furnance

Electrical Resistance Heating Furnance

They use electrical resistance in heating elements to generate heat.
Offers precise temperature control for various processes.
Suitable for metals, ceramics, and composites.
Equipped with advanced temperature and process control.